Pelican Wire to Showcase Custom Engineered Wire Solutions for E-Textiles at Techtextil North America 2025 

NAPLES, FL – Feb. 26, 2025 – Pelican Wire, a leading provider of custom engineered wire and cable solutions, is pleased to announce its participation in Techtextil North America 2025, taking place May 6-8, 2025, at the Georgia World Congress Center in Atlanta, GA. Attendees are invited to visit Pelican Wire & explore the company’s latest advancements in wire technology specifically designed for the rapidly evolving e-textile industry. 

The e-textile market is experiencing explosive growth, with applications ranging from smart apparel and wearable technology to healthcare and industrial fabrics. Pelican Wire recognizes the unique demands of this dynamic sector and has developed a comprehensive portfolio of custom wire solutions to meet these challenges. 

At Techtextil North America 2025, Pelican Wire will showcase a range of innovative products, including: 

  • Conductive Yarns and Threads: Demonstrating fine, flexible conductors that can be seamlessly integrated into fabrics through weaving, knitting, or embroidery. 
  • Insulated Wires: Highlighting durable and reliable insulation materials designed to protect conductive elements and ensure long-lasting performance in e-textile applications. 
  • Stretchable Conductors: Presenting specialized wires engineered to withstand the dynamic movements and stresses inherent in textile-based products. 
  • Sensor Wires: Displaying precision-engineered wires for integrating sensors into e-textiles, enabling data collection and analysis for a wide array of applications. 

Visitors to Booth #4317 will have the opportunity to: 

  • Explore Cutting-Edge Wire Solutions: See firsthand Pelican Wire’s latest innovations in conductive materials, insulation, and construction techniques. 
  • Consult with Experts: Engage with Pelican Wire’s knowledgeable team to discuss specific project requirements and explore customized solutions. 
  • Discover Material Options: Learn about the diverse range of materials available, tailored to meet the unique performance, durability, and biocompatibility needs of e-textile applications. 
  • Network with Industry Leaders: Connect with fellow attendees and explore potential collaborations within the e-textile ecosystem. 

“We are thrilled to be part of Techtextil North America 2025,” said Caleb Lemmons, Business Development Manager at Pelican Wire. “The e-textile industry is at a pivotal moment, and we are excited to showcase our custom engineered wire solutions that are empowering innovation and driving the future of smart fabrics. We look forward to connecting with attendees and discussing how Pelican Wire can be their trusted partner in e-textile development.” 

Techtextil North America is a leading trade show for technical textiles and nonwovens, bringing together industry professionals from around the globe. Pelican Wire’s presence at this event underscores its commitment to the e-textile industry and its dedication to providing cutting-edge wire solutions that power the next generation of smart textiles. 

About Pelican Wire: 

Pelican Wire is a leading manufacturer of custom engineered wire and cable solutions. With more than fifty years as a premier wire manufacturer, their team provides critical experience and a deep understanding of material science and wire construction, Pelican Wire provides high-quality, reliable solutions for a wide range of industries, including aerospace, medical, industrial, and e-textiles. The company’s commitment to innovation, quality, and customer service makes them a trusted partner for businesses seeking custom wire solutions that meet their unique needs. Pelican Wire is an ISO 9001:2015 certified company. For more information, please visit PelicanWire.com. 

Trent Dunn – Marketing Manager – [email protected] –  239.325.0124 

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H-Bond Overview

An autoclave is a device used to perform industrial and medical or scientific processes requiring elevated temperature and pressure.  A simple example of an autoclave is a stove top pressure cooker like those used for cooking or canning.  In these simple pressure cookers, the combination of high pressure and steam cause foods to cook faster.  In large industrial food production applications these cookers are free standing and are commonly referred to as retort cookers.  For medical applications autoclaves can serve to sterilize glassware, surgical instruments, and medical waste.  The sterilization of glassware is important to the pharmaceutical industry for example.  Like canning jars, drug vials and other containers need to be sterilized prior to filling.  Typically this is done by subjecting the objects to be sterilized to pressurized saturated steam at 121C for 30-60 minutes depending on load.  Autoclaves are often used to cure composites and vulcanize rubber.  When laminating multiple layers of composite material the heat and pressure in the autoclave eliminate voids that could reduce material strength or performance.  With composites being used extensively in the aerospace industry autoclaves have been made large enough to hold entire aircraft fuselages. 

Temperature measurement monitoring is crucial to the proper performance of autoclaves and to the desired outcome occurred.  Thermocouples are commonly used for this function.  A thermocouple is a transducer that changes temperature differences into a small amount of voltage (The Seebeck Effect). This voltage called electromotive force (EMF) is measured in millivolts.   

Diagram of The Seebeck Effect 

This EMF data is sent to process instrumentation along the thermocouple wire for monitoring and recording purposes. 

Pelican Wire manufactures a unique thermocouple wire specifically designed for autoclave applications.  This wire, called HBond, was custom-engineered to resolve a problem encountered in monitoring temperatures in autoclaves.  As mentioned earlier, the atmosphere in autoclaves is one of high temperatures and pressure sometimes including super-heated water or steam.  With conventionally constructed thermocouple wire there is a pair of legs, one positive and one negative, each individually insulated, then surrounded by an overall jacket.  As these wires are stripped and connected to a thermocouple probe, which is then placed in the autoclave, there is the possibility of leakage of water or steam due to the pressure in the vessel and potential gaps in the overall jacket.  In extreme cases this leakage could travel the length of the wire and could enter the process monitoring instrumentation.  Pelican Wire’s HBond manufacturing process eliminates the need for the outer jacket on the thermocouple wire while still insulating the single leg.  By eliminating the outer jacket a 95% reduction of leakage has been proven making this wire safer for equipment and ensuring the integrity of the autoclave process.  Pelican makes HBond thermocouple wire in Type J, K, and T in solid and stranded conductor with FEP and PFA insulations.  Special Limits of Error is standard and Ultra Premium accuracy wire is available in some Types and gauges. 

CLICK HERE to get connected with our Engineering Team & start moving forward with your custom engineered wire solution!

Pelican Wire To Exhibit at TechTextil 2024

Expert Engineers On-Hand at Booth 1921 in Raleigh, NC August 20-22

Pelican Wire is an employee owned, ISO Certified manufacturer of custom wire solutions and we are excited to announce our exhibition at the 2024 Techtextil show in Raleigh, North Carolina. Our company has been at the forefront of innovation in thermal and resistive wire solutions for over 5 decades, manufacturing a wide range of applications within the Aerospace, Medical, Automotive, Defense and Thermal Embroidery markets. This expertise positions us to become more deeply involved with the application-driven E-Textile sector & we look forward to learning more about your specific fine wire needs.

custom wire spools

Our products are specifically engineered to exact resistance values with tight tolerances to guarantee optimum performance. This allows our customers to execute their technology development with precise thermal management through uniform and localized heat distribution within their products. Thermally controlled clothing and automotive interiors are two applications that Pelican Wire currently supports that rely on resistive embroidery to maintain uniform heat distribution. For example, thermal clothing such as safety gloves and jackets, climate-controlled seats, and heated steering wheels. Another application within the Pelican wire portfolio related to resistance embroidery is heat blanket technology, required for Battery Thermal Management and specific Aerospace applications where reliability and performance are paramount. For example, aircraft manufacturing and maintenance relies on resistive embroidery for advanced heat blanket technologies, specifically related to aircraft composite bonding operations and repairs. Our fine gauge resistance wire allows for precise placement and high-density coverage in the blanket, ensuring uniform heat distribution, eliminating any dead spots or heat sinks, and providing even curing of composite materials.

A broad range of advanced technologies and industries rely on our custom wire and cabling for on-time project success. We maintain a large variety of alloys in stock and offer a variety of finish insulations which align with the industry’s high temp and fine wire needs, please visit us at Booth 1921 so we can discuss how Pelican Wire can support your specific cabling needs.

To get started on your custom wire solution, please contact us at +1(239)597-8555 or [email protected].

The Role of Nichrome Wire in Modern Technology

Nichrome wire, an alloy primarily composed of nickel and chromium, is a remarkable material that has become indispensable in modern technology. Known for its high electrical resistance and ability to withstand extreme temperatures, Nichrome wire is utilized across various industries and applications. This blog delves into the innovations and advancements involving Nichrome wire, its use in modern appliances and gadgets, and future possibilities and emerging technologies, offering a comprehensive understanding of its significance in today’s world.

 Innovations and Advancements Involving Nichrome Wire

1. 3D Printing Technology:

  •    Nichrome wire has revolutionized the 3D printing industry. In 3D printers, the wire is often used in heating elements that melt the printing material, allowing for precise and efficient layer-by-layer construction.
  •    This innovation has significantly reduced production costs and time, making 3D printing more accessible and versatile for various applications, from prototyping to manufacturing.

2. Medical Devices:

  •    Nichrome wire is widely used in medical devices, particularly in cauterizing tools. These tools use the wire to generate heat for cutting and sealing tissue during surgeries, helping to control bleeding and reduce the risk of infection.
      
  •    The wire’s ability to heat up quickly and maintain a consistent temperature ensures precision and reliability, which are critical in medical procedures.

3. Automotive Industry:

  •    In the automotive sector, Nichrome wire is employed in defrosting and de-icing systems. The wire’s high resistance allows it to generate heat efficiently, clearing ice and frost from windshields and mirrors.
  •    It is also used in seat heaters, enhancing comfort in cold climates by providing rapid and even heating.

4. Aerospace Applications:

  •    The aerospace industry benefits from Nichrome wire’s durability and high-temperature tolerance. It is used in various components, including resistive heating elements for de-icing aircraft wings and engine parts.
  •    Nichrome wire’s ability to perform reliably under extreme conditions makes it an ideal choice for critical aerospace applications.

 Nichrome Wire in Modern Appliances and Gadgets

1. Household Appliances:

  •    Toasters: Nichrome wire serves as the heating element in toasters, converting electrical energy into heat to brown bread slices efficiently.
  •    Hairdryers: In hairdryers, Nichrome wire coils generate the necessary heat to dry and style hair.

2. Electric Heaters and Blanke:

  • Nichrome wire is commonly used in electric heaters and blankets. Its ability to generate and maintain heat makes it ideal for providing warmth and comfort during cold weather.
  •    The wire’s flexibility allows it to be integrated into various fabric materials, making it practical for use in heated blankets and clothing.

3. Soldering Irons:

  • Nichrome wire is widely used in soldering irons, which are essential tools in electronics and electrical work. The wire acts as the heating element that melts solder, allowing components to be joined together securely.
  • The wire’s ability to heat up quickly and maintain a stable temperature ensures precise and efficient soldering, which is crucial for creating reliable electrical connections.

4. High-Power Electronics:

  •   Nichrome wire is used in high-power resistors and load banks. These components are essential in testing and regulating electrical circuits, ensuring that electronic devices operate safely and efficiently.
  •   The wire’s ability to handle high currents without degrading makes it an ideal material for these applications.
A picture of heater nichrome wire

 Future Possibilities and Emerging Technologies

1. Advanced Robotics:

  •    In robotics, Nichrome wire can be used in actuators and sensors, enabling precise movements and temperature regulation. Its ability to heat and cool rapidly allows for responsive and adaptive robotic functions.
  •   As robotics technology advances, Nichrome Wire’s rope is expected to expand, contributing to the development of more sophisticated and capable robots.

2. Renewable Energy Systems:

  •    Nichrome wire holds potential in the renewable energy sector. It can be used in solar panels to improve efficiency by preventing ice and snow build-up on their surfaces.
  •    In wind turbines, Nichrome wire could be utilized in heating elements to prevent icing on blades, ensuring consistent and reliable energy production.

3. Smart Clothing and Wearable Technology:

  •    The future of wearable technology may see increased use of Nichrome wire in smart clothing that regulates body temperature. Such clothing could adapt to environmental changes, providing warmth or cooling as needed.
  •    This innovation could have applications in sports, healthcare, and everyday life, enhancing comfort and performance.

4. Space Exploration:

  •    In space exploration, Nichrome wire’s properties make it suitable for use in spacecraft and satellite components that require heating elements to maintain optimal operating temperatures in the cold vacuum of space.
  •    Its reliability and durability under extreme conditions are critical for long-duration missions and the harsh environment of space.

5. Innovative Home Heating Solutions

  •    Future home heating systems may incorporate Nichrome wire in more energy-efficient and environmentally friendly ways. For instance, radiant floor heating systems could use Nichrome wire to provide consistent and controlled heating throughout a home.
  •    Such systems could reduce energy consumption and improve indoor comfort, contributing to more sustainable living environments.

 Conclusion

Nichrome wire is essential in modern technology, driving innovations and advancements across various industries. Its unique properties—high electrical resistance, durability, and ability to withstand extreme temperatures—make it invaluable in applications ranging from household appliances to advanced medical devices and aerospace components. 

As we look to the future, the potential uses of Nichrome wire continue to expand, promising exciting developments in robotics, renewable energy, wearable technology, and space exploration. Its versatility and reliability ensure that Nichrome wire will remain a critical component in the ongoing quest for more efficient, reliable, and advanced technological solutions. 

Whether in everyday gadgets or cutting-edge scientific applications, Nichrome Wire’s role in shaping the future of technology is undeniable. As industries continue to innovate and evolve, this humble yet powerful material will undoubtedly play a key role in driving progress and enhancing our quality of life.

Pelican Wire Exhibiting at MRO Americas in Chicago, April 9-11, 2024

Meeting With Clients & Potential Clients at Booth 3090

The Sales & Marketing team from Pelican Wire will be arriving in Chicago during a total solar eclipse, but plan to ‘Light Up the Room’ with our custom wire solution offerings!

With expertise across Thermocouple Wire, Resistance Wire and countless custom solutions for high-temp, fine gauge solutions, let us put our experience to work for you. Since 1969, Pelican Wire continues to lead the industry in quality, custom wire solutions which meet or exceed all specifications. As an ISO 9001:2017 Accredited company, along with our ISO 17025 Calibration Laboratory Accreditation, we stand ready to work with you toward success. YOUR success!

While we have a number of pre-scheduled meetings already booked, we would love to meet you and learn more about your company and it’s products and services. Please reach out to Sales Director, Frank Balsamo to schedule a block of time to discuss the details of your particular project and specs.

Pelican Wire to Exhibit at CAMX 2023

Booth AA55 @ the Composites & Advanced Materials Expo

SAVE THE DATE!

Pelican Wire is excited to exhibit at #CAMX2024 on October 30th to November 2nd in Atlanta, Georgia at the Georgia World Congress Center. Pelican Wire Business Development Manager, John Niggle, will be hosting the booth and is currently scheduling blocks of time to discuss your wire project.

John Niggle

Specializing in high-temperature, fine-gauge wire, the team of Pelican Wire Design Engineers stand ready to work with you from prototype to production of your bespoke wire solution. To schedule an ‘at-show’ appointment with John, please email or phone anytime, [email protected] or 1+(239) 597-8555.

Pelican Wire Calibration Laboratory Receives ‘ISO/IEC 17025:2017’ Accreditation

American National Standards Institute Recognizes Pelican Wire Lab

Naples, FL, October 24, 2022:  As part of a company commitment to ‘continuous improvement’, the Calibration Laboratory at Pelican Wire has been registered as ‘ISO/IEC 17025:2017 Accredited’ by ANAB, the ANSI National Accreditation Board.

Pelican Wire Accreditation Seal

Pelican Wire Calibration Specialist, Ed Valykeo, says “While the existing ISO 9001:2015 Accreditation covers our quality systems and processes, this newest Accreditation is specific to our Calibration Laboratory. Going through the long & detailed approval process only makes us better & speaks highly of our ability to produce precise & accurate test results and calibration data. Along with our ISO 9001 Accreditation, the ISO/IEC 17025:2017 accreditation ensures our Calibration Lab will continue to exceed our customers’ needs and expectations.

ISO/IEC 17025 is useful for any organization that performs testing, sampling or calibration and wants reliable results. This includes all types of laboratories, whether they be owned and operated by government, industry or, in fact any other organization. The standard is also useful to universities, research facilities, governments, regulators, inspection bodies, product certification organizations and other conformity assessment bodies with the need to do testing, sampling, or calibration.

Robert Soares, Quality Manager at Pelican Wire, says “We’re proud to have worked through the process of qualifying for such a recognized standard as ISO 17025:2017. Not only does our scope include thermocouple calibration, but resistance measurements as well which helps us expand our presence as a market leading supplier in several markets such as heat-treating, aerospace, pyrometry, semiconductor, medical, and various mission critical heating applications.”

CLICK HERE to view or download the Certificate.

ABOUT PELICAN WIRE: Pelican Wire is an employee-owned manufacturer of application-driven wire solutions in the areas of thermocouple, resistance and custom wire. With specialties in the fine-gauge and high-temperature wire fields, Pelican Wire works globally across multiple industries, offering custom solutions in Aerospace, Medical, Industrial, Automotive, Defense and many other fields. For media inquiries or additional information, please contact Pelican Wire at (239) 597-8555 or [email protected].

Press Release available at:

Media Contact: Trent Dunn, [email protected], 239.325.0124

Pelican Wire

3650 Shaw Blvd.

Naples, FL 34117

(239) 597-8555

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Pelican Wire Welcomes Three New Managers

Mike Dunn, Bob Soares & Doug Wanser Assume Key Positions

Mike Dunn
Bob Soares
Doug Wanser

The leadership team at Pelican Wire is pleased to welcome three new management team members. Joining Pelican Wire, a Wire Experts Group Company, is Mike Dunn as the new Plant Manager, Bob Soares as Quality Manager & Doug Wanser as Maintenance Manager to the Naples, Florida manufacturing facility.

With over 30 years of success in operational excellence in diverse industries using Lean, Six Sigma and continuous improvement methodologies in single and multi-plant environments, Mike Dunn assumes the role of Plant Manager.

Mike received his Bachelor of Science in Accounting from the University of Detroit and a Master of Business Administration from Wayne State University (Detroit). Dunn states, “I see tremendous potential and am excited to work with a diverse team and witness the growth and success of the team and the business.”

Mike and his wife Peggy have five children located in Michigan, Illinois and Texas.  They have vacationed for several years in Southwest Florida and look forward to enjoying the locale on a permanent basis after relocating from the Chicagoland area. Mike enjoys DIY projects around the house and recently finished a complete bathroom renovation.

Pelican Wire President Ted Bill says “I am very excited to have Mike and Bob joining the Pelican Wire team. They both bring a strong background in operational excellence and delivering on customer focused results. The addition of these strong leaders will allow us to continue our tradition of delivering top quality resistance and thermocouple wire.”

Bob Soares is a seasoned Quality Professional with over 30 years of experiences in Manufacturing/Process Engineering, Quality Engineering and Quality Management. He has been the quality management system representative for multiple organizations, including those involved in consumer products, automotive, medical devices, and industrial applications.

Bob holds a Bachelor of Science in Mechanical Engineering from Worcester Polytechnic Institute and has also been certified by the American Society for Quality as a Quality Engineer (CQE), Quality Auditor (CQA), Manager of Quality and Organizational Excellence (CMQ/OE) and Six Sigma Green Belt (CSSGB).

Bob is a native of Rhode Island, currently resides in Naples, FL with his wife Donna. Bob is currently a high school wrestling coach at a local high school and, was formerly a high school and collegiate official for over 30 years in the New England area. He has been recognized by the Rhode Island Wrestling Hall of Fame as an inductee in 2007 and was also recognized by WPI as an inductee into the Institutions Athletic Hall of Fame in 2018.  He states, “I am very excited to join Pelican Wire and Wire Experts Group as the Quality Manager. I look forward to sharing my vast experience and skills sets in working with the team and help the organization achieve a new level of expertise!”

Doug joins Pelican Wire after being an Electrical Engineer in the High-Speed Yacht industry. He was also Electronics Component Tech, and later, Assistant Maintenance Manager for Publix Supermarkets, maintaining electro-mechanical equipment and managing preventative maintenance and root cause analysis programs.

Doug earned a Bachelor of Technology Degree in Mechatronics from SUNY Delhi. He also holds an Associate of Applied Sciences Degree in Computer Aided Drafting and Design from SUNY Delhi.

Ted Bill states, “Doug brings a strong background in machine and equipment maintenance to the Pelican Wire team. I’m expecting his experience will help us further automate our business to stay competitive in an environment of increasing business cost.”

Originally from New Jersey, Doug’s hobbies include fishing, boating, and golfing. Prior to moving to Naples, Doug was a volunteer at an animal shelter on the east coast of Florida and is anxious to find a local shelter he can continue his volunteer work.

ABOUT PELICAN WIRE: Pelican Wire, a Wire Experts Group company, is an employee-owned manufacturer of application-driven wire solutions in the areas of thermocouple, resistance and custom wire. With specialties in the fine-gauge and high-temperature wire fields, Pelican Wire works globally across multiple industries, offering custom solutions in Aerospace, Medical, Industrial, Automotive, Defense and many other fields. For media inquiries or additional information, please contact Pelican Wire at (239) 597-8555 or online at PelicanWire.com .

Press Release available at:

Media Contact: Trent Dunn, [email protected], (239) 325-0124.

Pelican Wire

3650 Shaw Blvd.

Naples, FL 34117

(239) 597-8555

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