In modern aerospace and space exploration, the integrity of every component—down to the smallest wire—can determine the success of a mission. At Pelican Wire, we support advanced robotic and motion control systems through the development of specialized resistance wire with tightly controlled electrical and mechanical properties.
One such product, engineered for a space-grade application, features the following specifications:
- Gauge: 36 AWG solid conductor (0.005″ bare diameter)
- Material: Manganin alloy for high stability and low temperature coefficient
- Resistance: 11.6 Ohms/ft nominal
- Insulation: Heavy ML (Modified Polyesterimide with Polyamide-imide overcoat) for high thermal endurance and dielectric strength
- Nominal Finished Diameter: 0.006″ after insulation
This fine-gauge wire is used in precision-controlled assemblies, likely within compact electromechanical systems such as robotic actuators, motion sensors, or control circuitry that require tight tolerances in resistance and insulation.
Traceability & Aerospace Standards
All production batches for this application are accompanied by full metallurgical test reports. This level of documentation ensures complete traceability—a critical requirement for aerospace OEMs and subcontractors operating under stringent regulatory and mission-critical quality systems.
Wire used in space or lunar/planetary environments must withstand:
- Extreme thermal cycling
- Vacuum conditions
- Radiation exposure
- Mechanical vibration during launch and operation
The wire’s composition and coating are optimized for stable electrical performance and mechanical durability under these harsh conditions.
Supporting the Future of Space Exploration
While the specific applications are confidential, projects involving this wire are aligned with next-generation space exploration efforts. These include lunar surface missions and robotic landers targeting icy moons in the outer solar system. The engineering demands of these missions require wire solutions that are not only reliable—but mission critical.