Naples, FL – June 2025 – Pelican Wire is thrilled to announce its presence at the upcoming Commercial UAV Expo, taking place Sept. 2–4 at Caesars Forum in Las Vegas, at Booth 638. As a leading provider of high-temperature, fine-gauge resistance wire, thermocouple wire, and custom wire solutions, Pelican Wire is eager to engage with drone manufacturers, subsystem engineers, and UAS integrators.

🛠️ Why Visit Pelican Wire at Booth 638?

1. Specialty Wire Designed for UAVs

  • Resistance Heating Wire: Ideal for de-icing propellers, thermal management in battery packs, and heating critical sensors.
  • Thermocouple & RTD Wire: Precision temperature sensing—from motor winding heat to avionics thermal monitoring.
  • Custom Fine-Gauge Solutions: Wires down to 40 AWG, with tight resistance tolerances (±1–5 %) for weight-sensitive designs.

2. Premium Alloys & High-Temp Insulations

  • Alloys: Nichrome, Manganin, Platinum/Rhodium blends for premium accuracy and stability.
  • Insulations: High-temp ceramic braid (rated to ~1200 °C), glass fiber, Teflon/FEP, silicone—tailored for wire-to-board, transducer, and rotating components.

3. Lightweight, Aerospace-Grade Quality

Designed in collaboration with the aerospace and robotics industries, Pelican Wire offers UL, RoHS, and MIL-grade materials—perfect for UAS applications requiring lightweight, robust, and reliable wiring.

4. End-to-End Custom Wire Service

From design prototyping to production, Pelican Wire manages:

  • Fine-stranding, plating, and bundling
  • On-site calibration and custom marking

🎯 What You’ll See at Booth 638

  1. Sample Assemblies:
    • Thermocouple bundles for motor windings
    • Custom resistive traces for sensor heating
    • Pre-insulated fine-gauge bundles for avionics
  2. Live Tech Talks:
    • Daily micro-sessions on wire selection, insulation performance, tensile properties, and integration best practices

🚀 UAV Benefits of Pelican Wire’s Capabilities

  • Flight Performance & Safety: Lightweight, reliable wires help maintain thermal balance and prevent icing.
  • Sensor Accuracy: Tight-tolerance thermocouple wire ensures precise temperature readings under flight conditions.
  • Durability: Insulation options withstand drone environmental challenges—vibration, moisture, temperature swings.
  • Customization Flexibility: Quick-turn prototyping enables tailored solutions for unique UAV designs.

🎯 Meet the Team & Book Your Time

Pelican’s UAV wire experts will be on-site to discuss:

  • Pre-Expo wire audits for your drone designs
  • Integration strategies: from sensors to resistive systems
  • Calibration-certified thermocouple bundles
  • RF-ready wire configurations for communications components

Schedule a 1:1 demo: Reach out ahead of the show to reserve time at [email protected].

✅ Why Pelican Wire = UAV-Ready Wire

  • Proven in extreme environments: Equipped for aerospace, robotics, and medical use
  • Thermal excellence: Alloys and insulation rated to 1200 °C with flight-qualified ratings
  • Precision engineering: Fine gauge (AWG 20–34), ±1 % resistance tolerance, NIST-traceable calibration
  • Custom solutions, quick turn: Rapid prototype-to-production cycles with tailored support

See You in Las Vegas!

Visit Booth 638 at Commercial UAV Expo to unlock advanced wire solutions that support next-gen drone performance. From thermocouples and heating wires to lightweight avionics bundles, Pelican Wire is ready to help take your UAVs to the next altitude.

For questions or to book a demo: [email protected] | (239) 597‑8555
Visit: pelicanwire.com/category/industries/uav/
Follow Us on LinkedIn for updates leading up to the show!

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