Design Considerations When Choosing Heating Wires for Industrial Use
Published on October 31, 2025
In modern industry, heating wires are the hidden heroes behind countless manufacturing processes, from plastic molding and packaging to aerospace and semiconductor production. Selecting the right resistance heating wire can dramatically impact the efficiency, longevity, and safety of your equipment. At Pelican Wire, we’ve spent decades perfecting wire designs that meet the unique challenges of […]
Special-Limits Type K in Fine Gauges: A Repeatable, Scalable Build
Published on October 29, 2025
IEC-Identified, PFA-Insulated Type K for Chemically Demanding Environments The Short Story A European temperature-sensor manufacturer needed special-limits Type K (Chromel/Alumel) thermocouple conductors in fine gauges (30–40 AWG) with IEC color identification and chemically robust PFA insulation, delivered repeatably at scale. A peer recommended Pelican Wire for fine-gauge work. We engineered a semi-custom construction that met […]
High Temperature Wire: Choosing,Using, and Maintaining It Safely
Published on September 23, 2025
If you’ve ever been in a plant, under the hood of a car, or near an industrial furnace, you know one thing for sure: heat changes everything. It warps metal, destroys insulation, and makes standard electrical wiring useless. Over the years, we’ve seen what happens when people cut corners on wiring in high heat environments. […]
Precision Resistance Wire for Aerospace De-Icing Systems
Published on September 2, 2025
In the realm of aerospace engineering, safety and performance are non-negotiable. One critical, often unseen component that supports both is precision-engineered resistance wire designed for propeller blade anti-ice and de-icing systems. At Pelican Wire, we manufacture a specialty resistance wire with the following characteristics: This wire is integrated into thermal boot systems, including composite sleeves […]
Thermocouple Wire Type K: Applications, Accuracy & Industry Uses
Published on August 26, 2025
Why Type K Thermocouple Wire is Most Sought After Temperature measurement is crucial in many fields. Thermocouples are commonly used invarious settings. They are popular for their durability, precision, and long lifespan. Type Kthermocouples are generally the most popular type. They are widely used in productionlines and testing equipment. Home appliances, industrial and mining operations, […]
Precision Heating Wire for Aircraft & Aerospace Fluid Systems
Published on August 21, 2025
Pelican Wire Continues to Support Mission-Critical Applications at all Altitudes Operating at 35,000 feet, modern aircraft must manage extreme environmental conditions, including sub-zero temperatures that can jeopardize onboard fluid systems. Pelican Wire plays a vital role in maintaining functionality in these systems by supplying ultra-fine gauge heating wire assemblies designed for thermal management within aircraft […]
Enhancing Control and Reliability: Advanced Wire Solutions for Critical Applications
Published on July 10, 2025
In industries where precision and reliability are paramount, such as aerospace, automotive, and off-road vehicle manufacturing, the integrity of control cables is non-negotiable. Specialized wire solutions play a crucial role in ensuring these systems operate flawlessly under demanding conditions. Meeting the Demands of High-Performance Control Systems: Control cables, essential for transmitting mechanical force and motion, […]
High-Temperature Thermocouple Cable for Gas Turbine Monitoring
Published on June 19, 2025
This technical description details a custom-engineered thermocouple cable designed for precise temperature measurement in demanding environments, specifically within gas turbine wheelspace monitoring applications. This cable solution is tailored to meet stringent performance and reliability requirements, often associated with aerospace-grade applications. Thermocouple Construction and Properties: The cable incorporates a Type N thermocouple, utilizing Nicrosil and Nisil […]
High-Resistance Wire for Aircraft: Heated Leading Edge Repair Patches
Published on June 17, 2025
This technical description details a custom-engineered high-resistance wire designed for use in repair patches for aircraft heated leading edges, specifically addressing damage caused by lightning strikes. This wire solution is tailored to provide reliable and consistent heating performance in demanding aerospace environments. Conductor Design and Properties: The conductor is a 29 AWG, 7/37 stranded construction […]
High-Precision Resistance Wire for Aerospace Robotics & Motion Control Systems
Published on May 16, 2025
In modern aerospace and space exploration, the integrity of every component—down to the smallest wire—can determine the success of a mission. At Pelican Wire, we support advanced robotic and motion control systems through the development of specialized resistance wire with tightly controlled electrical and mechanical properties. One such product, engineered for a space-grade application, features […]